A greenhouse gas is a generic term for the gases that exist in the Earth's atmosphere, which tend to absorb the thermal energy from the sun and keep it within the atmosphere instead of releasing it to outer space, and thus, a greenhouse effect. Due to an increase of such greenhouse gas (especially, CO2), the global warming is steadily on its way.
In cities with asphalt-paved roads, a massive thermal emission is released from air conditioners, causing outstanding increase of temperature compared to suburbs; this is called an urban heat island (UHI) effect. Such increased temperature helps increasing the photochemical oxidant which is harmful to the human body, and is also suggested as a potential cause of torrential rainfall. OPTIMUS helps relieving such urban heat island effect.
A thermal bottle has a structure consisting double layers of glass with vacuum in between which prevents heat transfer so as to maintain the temperature of drinks inside. We focused on this characteristic of vacuum when developing OPTIMUS, and were able to successfully contain microcapsules of 40 to 60 μm in the paint. When OPTIMUS dries out, these microspheres with a lower specific gravity float up to and cover the surface, and obstruct the heat from passing through the wall, shutting off the cold air in the winter, and hot air in the summer, contributing to the energy conservation, enabling to reduce electricity bills for air-conditioning, and at the same time, CO2 emissions.
Photocatalyst is an "environmental clean-up material" that generates, on its surface, a strong active oxygen called the oxide radicals when exposed to ultraviolet rays from sunlight or a fluorescent lamp.
The microcapsules coated with the nano-sized photocatalyst (titanium oxide) degrades and removes organic compounds and viruses from the surfaces when exposed to ultraviolet rays from the sunlight. Conventional photocatalysts mixed in an organic material such as a paint had always been associated with a problem of degrading their own base materials. OPTIMUS contains microcapsules with a lower specific gravity that floats up to and cover the surface, keeping the base materials from degradation, and therefore, fully brings out its photocatalytic action, that is, self-cleaning and air-cleaning effects for a prolonged period.
A colloidal silica is a material in which alkaline silicate (liquid glass) is nano distributed. With the colloidal silica content, OPTIMUS maintains a good balance of resinous contents, and helps forming a strong paint film with a high endurance exceeding that of conventional acrylic silicone resin. Also, the colloidal silica combined to add superhydrophilicity on the paint film further improve the self-cleaning effect of the photocatalyst, bringing out an outstanding staining-resistance and weather-resistance effect.
Maintains the whiteness forever! An exterior wall coated with OPTIMUS (picture on the left) and a wall without OPTIMUS coating were compared in 1 year. The whiteness on the OPTIMUS-painted wall remained unchanged after 1 year while the wall with no OPTIMUS had stains and discoloration.
It degrades and removes dirt from the surface. The OPTIMUS-painted exterior wall absorbed the oil floating near the wall ([1]), and also, organic compounds and viruses on the surface of the oil ([2]), which are degraded along with the oil as the sunlight triggers the photocatalyst contained in the surface layer of OPTIMUS ([3]), and finally the degraded substances are washed out by the rain ([4]).
OPTIMUS was developed under the support of Sakai City, and through cooperative efforts by Osaka Prefecture University, Graduate School of Engineering. The photocatalytic effect characteristic of OPTIMUS, which was developed based on the photocatalytic technology owned by Osaka Prefecture University, has been filed for patent protection, which is currently under review.
OPTIMUS with its photocatalyst effect removes nitrogen oxide (NOx) from the air, and thus, keeping the air clean. The NOx concentration in the air around the OPTIMUS-painted surface was compared to that around a surface with no OPTIMUS paint; the NOx concentration around the OPTIMUS-painted surface decreased to zero in 1 day (Based on the results of studies conducted by Osaka Prefectural Institute of Advanced Industrial Science and Technology).
The thermal conductivity of OPTIMUS was tested; which was 0.08, about 1/20 of concrete, and equivalent to glass-wool insulation for home use (A test conducted by the Japan Paint Industry Association).
The 2 graphs on the right present the results of comparison between an OPTIMUS painted exterior wall and a regular paint coated wall. While the mean peak temperature in a room with a regular paint-coated wall (figure on the left) reached 37°C, that in a room with an OPTIMUS painted wall (figure on the right) was 32°C, about -5°C lower. The heat blocking effect of OPTIMUS dramatically improves the efficiency of air conditioners.